Yamaha V Star 650, KJS single carb mod  tig  weld in single back bone - Chopper Motorcycle Forums at Street Chopper Magazine
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Yamaha V Star 650, KJS single carb mod tig weld in single back bone

  
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Yamaha V Star 650, KJS single carb mod tig weld in single back bone

 
francocali francocali
New User | Posts: 2 | Joined: 01/11
Posted: 01/30/11
12:33 PM

I have a 2000 V Star 650 which I have Bobbed .

I came across this V Star on youtube and said WOW…I want to do the same with my V Star. (props to Uptown Customs and Rob)

http://www.youtube.com/watch?v=M1bX65zgpe8
I did my research and discovered in order to change the huge gas tank I had to deal with the air intake box under the gas tank,


I looked at the Uptown Customs V star and discovered it had a single carb setup and which seemed the only way I could do away with the airbox,
Mods needed :
1) replace stock carb system with single carb system.
2) Cut out and remove the double back bone and tig weld in a single back bone to mount gas tank.
3) Reposition speedometer
After a google search I came across the custom KJS single carb kit for Yamaha V Star 650 which costs a hefty $ 670 delivered. Before I did anything I researched the KJS system and found this write up.
http://www.johnherrell.com/blog/post/2010/05/28/VStar-650-Installing-the-KJS-Single-Carb-Conversion-Kit.aspx
Spoke to the guy who designed the system named Ken and he explained the details about his system so I ordered the kit.
I have been learning tig welding and can weld ok, I will continue to practice tig welding and when I feel I am good enough I will consider tig welding in a single back bone .
Planned design for single back bone

Please give me feedback about the back bone design or any feedback…
Thanks for response  

 
jeffgholt jeffgholt
Administrator | Posts: 158 | Joined: 07/08
Posted: 02/23/11
11:10 AM

Looks like you are heading in the right direction for sure!  keep up the good work and keep us up to date with some progress pics!